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iLab Name: LPKF Mill
iLab Kiosk: BRK Packaging and Assembly Core
FIC: Dimitrios Peroulis
Owner: Mihailo Bradash
Location: BRK 2254 - Galley
Maximum Wafer Size:
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Overview
General Description
Maximum PCB Overall material Size: 230 X 330 mm X 10mm
Maximum PCB Platable Size: 200 X 260 mm (for reference if through hole plating will be required)
Please Read this Before Requesting Training on this Tool
Notice 1:This tool produces bare copper boards and limited 3D milling. The image to the right is an example board produced by an |
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Notice 2: Birckdoes not provide cutting tools to operate this tool. Before you can be trained on this tool, you will need Page 7 - Part Number 129103-1 - Starter Package - $450 (2020 pricing)with Green distance rings for Drill Bits & Yellow distance rings for Contour routers See catalog link to the right for details and pricing options. All tool bits must be ordered with the distance rings. |
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Notice 3: Due to Prior issues with the LPKF mill, and extensive updates to the tool. Birck has decided to move this tool to a "selective approval" use case. The goal is to have that user on the tool frequently so they become, and maintain, proficiency at a level that will reduce potential damage to the tool due to operator errors. |
Ok, so I read that, and I don't think it's a good fit. Now what..?
| A simple google search for prototype PCB fabrication will turn up many options for online short run PCB services. Review their capabilities carefully as they do vary from service to service. Some offer same day turn around! |
Specifications
| Description | Value |
|---|---|
| Workplace noise level | 71 dB (A), without soundproof hood and dust extraction |
| Range of spindle speeds | Up to 100,000 rpm (variable) |
| X and Y feed rate | 150 mm/s |
| Drilling rate | 150 strokes per minute |
| Tool Change | Manual |
| Tool shank | 3.175 mm diameter (0.125 in) |
| Cutting depth adjustment | Automatic |
| Working area | 305 x 229 x 23 mm |
| Resolution(X/Y) | +/- 0.25 um (0.01 mil) |
| Repeatability | +/- 5 um (0.2 mil) |
| Minimum drill diameter | 0.2 mm |
Technology Overview
Sample Requirements and Preparation
Standard Operating Procedure
System start up
- Start the PC.
- Check that the switch on the dust extraction unit is set to the manual position.
- Set the desired extraction power (75-100% depending on size of board)
- Open the cover of the Protomat S103 and set the main switch to the ON position.
- Close the cover.
Start the CircuitPro software on the PC. A series of initialization steps will take place automatically. Once these complete, the Protomat S103 is ready to use.It is possible that the mill/drill head is equipped with a tool, used by a production process in the past, and mill cannot identify the current state during initialization. When CircuitPro is checking the tool status two things may occur:Tool status is known - the tool will be placed into the corresponding position of the tool magazine.Tool status is unknown - you will be prompted to select which tool is currently in the spindle (1-15, or none). Click OK.
Processing Gerber Files utilizing
Board Production in
Questions & Troubleshooting
Process Library