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Photomasks at BNC are made on the /wiki/spaces/BNCWiki/pages/6228442 using a laser direct write process. The mask production process flow is:

  1. Design: Researcher designs layout in GDS, CIF, or DXF format using CAD program of choice.

  2. Submission: Researcher submits layout to Microfab Queue.
  3. Verification: Staff converts layout into Heidelberg specific LIC file on cleanroom PC.

  4. Acceptance: Researcher meets with staff in cleanroom or staff offices to inspect translated file and give final approval.
  5. Fabrication: After final approval, masks will be completed within 5 business days. Fabrication consists of:
    1. Writing: Staff member writes the appropriate plate on the Heidelberg, with total write time depending on the size of the design (the Heidelberg writes at ~12 mm2/min).
    2. Wet Processing: The written plate is developed, etched, and the remaining PR is removed.
    3. Inspection: Minimum feature size is inspected and recorded.
    4. Completion: The completed photomask is placed in the dry box in cleanroom bay M. Researcher is notified electronically of completion.

 

 

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