Disco DAD641 Dicing Saw

2024-12-20 to 2025-01-02: Reduced Holiday Operations

Dear Birck Research Community,

The Purdue winter recess begins effective Friday afternoon December 20th and concludes Thursday morning, January 2. The university is officially closed during this time. As we have done in past years, the Birck Nanotechnology Center will remain available for research but will be unstaffed and hazardous gasses will be unavailable. Lab work may otherwise proceed, though any fume hood work must be done with someone else present in the same laboratory or cleanroom bay (the "buddy" system). Click the link above to get more detail about equipment conditions and rules.


Refer to the Material and Process Compatibility page for information on materials compatible with this tool.
Equipment Status: Set as UP, PROBLEM, or DOWN, and report the issue date (MM/DD) and a brief description. Italicized fields will be filled in by BNC Staff in response to issues. See Problem Reporting Guide for more info.

StatusUP
Issue Date and Description


Estimated Fix Date and Comment

Responding Staff

  

iLab Name: Disco Dad641
iLab Kiosk: BRK Packaging and Assembly Core
FIC:
Shared
Owner:
Tim Miller
Location:
BRK 1254
Maximum Wafer Size: 
6"/150 mm

Overview

THE DISCO DAD641 HAS BEEN SUPERSCIEDED BY ACCRETECH SS20. 

General Description

The Disco dicing saw is a precision sawing machine used in cutting semiconductor and MEMS wafers for separation of individual chips or devices. Pieces to be cut are mounted on wafer tape, which allows any size and shape of sample to be cut, up to 8 inches in diameter, and up to 1 millimeter thick. A supply of blades is on hand for most common substrates. Unusual substrates or non-standard cutting dimensions (i. e. extremely narrow kerf) may necessitate ordering special blades. There may be an extra cost to order special blades.

Due to the nature of the automation in this tool, it is challenging to align smaller samples.  The Disco DAD2H/6 is better suited to handling small (less than 2" in diameter) samples.

Specifications


Technology Overview 

 


Sample Requirements and Preparation

No special sample preparation is required.  Users have the option of applying a sacrificial layer of photoresist to the top surface of the sample prevent surface damage. 

Samples over 1 mm thick require special handling and specific blades.  Please consult Tim or Nithin before attempting to cut anything over 1 mm in thickness. 


Standard Operating Procedure


 

Questions & Troubleshooting

Under no conditions should a user try to replace a broken blade!  Please contact Tim or Nithin to have it replaced.


Process Library


References